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high power  large format laser cutting system-0

Flatbed Laser Cutting System

Home >  Products >  Flatbed Laser Cutting System

High-Power & Large-Format Laser Cutting System

Model:F-1

Features:

1. High stability: with high-quality laser source for stable and long-duration processing.
2. High-yield rate: specialized cutting model for airbag cushion materials.
3. High productivity: with high-power laser tube to enable multi-layer cuts. (at least 15 layers)
4. Fully automated: feeding - spreading - laser cutting - collecting.
5. International standards: complied with UL / FDA / CE.

Description

The High-Power & Large-Format Laser Cutting System is engineered for demanding industrial cutting applications. It supports a maximum cutting width of 3 meters and a maximum cutting length of 8 meters, providing a large working envelope suitable for high-volume production. This makes the system well suited to processing large-format materials efficiently while maintaining consistent cutting quality.

As shown in the main picture, the system is arranged in a clear, integrated workflow:

• Fully automatic material spreading platform – positioned on the front side of the machine to support efficient and automated material handling.

• Tension-free material feeder and material laying table – designed to feed and lay material smoothly without tension, helping to prevent distortion and ensure stable, accurate cutting.

• Laser cutting zone – the core processing area, where the high-power laser performs precise cutting on large-format materials.

• Material collecting area – located after the cutting zone to receive finished cut materials, supporting orderly collection and smooth downstream handling.

This integrated layout creates a continuous production flow from material spreading and feeding to laser cutting and finished-part collection. It helps reduce manual intervention, improve operational efficiency, and maintain consistent results during large-format production.

The system is highly suitable for the mass production of various airbag cushions. With its high-power laser capability, large-format processing range, and automated material handling workflow, it provides a reliable and efficient solution for manufacturers requiring precision, productivity, and scalability. The followings are key points:

• Maximum cutting width: 3 meters

• Maximum cutting length: 8 meters

• Fully automatic material spreading platform

• Tension-free material feeder and material laying table

• High-power laser cutting zone

• Material collecting area for finished cut materials

• Continuous and automated production workflow

• Ideal for mass production of various airbag cushions

• Suitable for large-format, high-volume industrial cutting applications

Advantages

图4.jpg

Tension-free non-contact laser processing, no fabric stretching

Traditional knife cutting and die stamping will pull and deform high-strength airbag textiles. The laser adopts contactless cutting paired with a tension-free material feeder, keeping airbag fabrics flat without fiber elongation, ensuring consistent dimensional accuracy for critical airbag components.

图5.jpg

Sealed, fray-free cutting edges for airbag fabrics

The high-temperature laser instantly melts and seals fabric cross-sections, eliminating loose yarn fraying along cutting edges. This avoids air leakage risks of airbags during deployment, fully meeting strict automotive safety standards.

图6.jpg

Ultra-precise for mass automotive production

Stable laser positioning delivers high cutting precision on large-format fabrics (max 3m width & 8m length). Uniform cutting sizes across thousands of workpieces, zero mismatches during subsequent sewing and assembly of airbag modules.

图7.jpg

No physical cutting molds, flexible for multiple airbag styles

No custom steel dies required unlike mechanical cutters. Simply import digital drawing files to switch between driver airbags, passenger airbags, side curtain airbags instantly, lowering mold costs for multi-model mass production.

图8.jpg

Support large-format integrated cutting for whole airbag panels

Max 3m cutting width and 8m cutting length accommodates full-size airbag raw fabric rolls in one single continuous cutting pass, removing extra splicing procedures and reducing secondary processing errors.

图9.jpg

High-speed continuous cutting optimized for large-volume output

Matched with automatic buffer feeding and full-length material collection platform, the machine runs uninterrupted for bulk airbag production. Far higher throughput than manual traditional cutting, greatly boosting factory productivity.

图10.jpg

Digital nesting function maximizes fabric utilization rate

Equipped with built-in intelligent nesting software, the system automatically optimizes the layout of airbag component patterns on raw fabric. It effectively reduces blank spaces between cut parts, minimizes fabric waste and significantly cuts raw material expenditure during continuous large-batch production.

图11.jpg

Compatible with all mainstream airbag raw materials

The laser system achieves stable, clean cutting on nylon, polyester, silicone-coated textiles and high-strength composite airbag fabrics. It delivers consistent edge sealing results without damaging functional coatings, covering nearly all substrate options adopted in modern automotive airbag production lines.

Applications

Golden Laser High-Power & Large-Format Laser Cutting System are mainly suitable for high-volume production of various airbag fabrics and cushion manufacturing. As we know, safety is the top priority for any automobile. Nowadays, an average passenger vehicle may be equipped with 6 to 7 airbags. For this reason, both high productivity and high-precision cutting are critically important for airbag fabric manufacturing. F-1 is generally applied in automotive industry, including the following materials:

Types airbags, airbag cushions
Materials OPW - one piece woven (coated/laminated/X-tether) flat fabric (coated/uncoated/high-con)
  • DM_20260806090127_001.JPEG

    side airbag

  • DM_20260806090127_002.JPEG

    driver airbag

  • DM_20260806090127_003.JPEG

    passenger airbag

  • DM_20260806090127_004.JPEG

    side curtain airbag(inflatable curtain)

  • DM_20260806090127_005.JPEG

    front center airbag

Specification

Laser Source imported 3000W CO2 RF laser dual laser head as a standard configuration
Laser Cutting Table slat-type conveyor working table with zoned negative-pressure exhaust system
Laser Cutting Area 2.5-3.0m(W)×6.0-8.0m(L)
Spreading Table automatic spreading platform (including a tension-free material feeder and buffer feeding platform)
Spreading Area 2.5-3.0m(W)×6.0-8.0m(L), same with laser cutting area
Collection Area 2.5-3.0m(W)×6.0-8.0m(L),same with laser cutting area
Software Golden Laser Exclusive Cutting Software & Professional Nesting Software
Control System Golden Laser Self-developed Motion Control System
Drive System imported high-precision & high-speed linear guides, linear motors, serve motors, etc.
Others air compressor, nitrogen generator, electric gantry crane auxiliary loading device, video monitoring system, fire alarm & auto extinguishing system, operator identity authentication system, MES data acquisition system, dashboard inspection station, exhaust gas purification system, etc.

Request

1. What’s the width and length of your cutting materials?

- To suggest you a suitable laser cutting area.

2. How many layers of your airbag cushion do you plan to process?

- To confirm which laser power to fulfill your production.

3. How large the occupation do you plan for the laser equipment?

- For matching the most proper machine model to meet your requirement.

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